|
Specifications: Model 7300C Series, Single Head Die
Bonders, Manual X-Y-Z Last revised: 5/01/03
Machines of 7300C Series pick up and place chips and
then bond them by the mechanical scrub, eutectic method. All operation is
controlled by West¡¤Bond¡¯s unique three-axis micromanipulator under
microprocessor control. The work piece is held on a heated work holder, where
chips are also arrayed for pick up.
The bond tool is a fitted die collet heated by a
radiant heater with steady state control. Bonding of the die to the work piece
by the eutectic method is initiated by mechanical scrub action, imparted to the
tool by a motor driven linear actuator. The distance of scrubs stroke and the
number of stroke repetitions are executed by microprocessor routines. Bond
force is adjusted by compression spring through the range of zero to
approximately 75 grams. Initiation of scrub action and toggling of vacuum are
controlled by the firing switch upon work contact. An optical encoder on the Z
Axis reads elevation above work contact so that the sequence of pick up and
bonding can be completely controlled by simple motions of the single lever
manipulator. This method is further enabled by the design of the "C
Series" manipulator in which each axis is independently guided and
therefore can be locked on command by pneumatic brake. As implemented here, the
Z and Y Axes are locked during bonds.
All machine configuration constants are programmable
at the machine panel, prompted by a series of "screens" displayed on
a 4-line 40-character LCD. West¡¤Bond Part No 8100 CPU containing a Motorola
68000 microprocessor and 256 KB of nonvolatile RAM controls execution. Using
for input either the encoder that reads tool position down from home, or a
panel toggle switch can do entry of program values. These values together with
sequence status are displayed during bonding.
Both the work piece and the chip array are held on
the free workstation that is moveable to present chip or work piece to the tool
for pick up or placement. An adjustable height work platform is available as an
option.
Definitions of Models of this
Series:
¡¤
Model No. 7316C. The machine described here for
eutectic die bonding. One set of values are programmed for velocity, distance
and number of scrub strokes. Scrub Horn Part No. 869 is standard and accepts
collets of 0.0625-in. diameter; Part No. 869.001 is available on special order
to accept collets of 0.1250-in. diameter. For this model, the length of
collets of both diameters is 0.6250-inch.
- Model No. 7327C. This
machine with a pneumatically operated turret mechanism to rotate into use
position a succession of six differently sized die collets. Collets may
not be heated. The turret head tool assembly No. 8695 replaces Model 7316C
tool assembly No. 8697. Turret advance to the next position is by a
pushbutton switch on the manipulator control. Six sets of values for
velocity, distance and number of scrub strokes are entered into buffers
associated with the turret tool positions, and so execute a scrub motion
program appropriate to each bond tool. The Hexa-collet Turret Part No.
1009 is standard and accepts collets of 0.0625-in. diameter; Part No.
1009.001 is available on special order to accept collets of 0.1250-in.
diameter. For this model, the length of collets of both diameters is
0.4375-inch.
Features available for this Series
¡¤
Feature -79. Work
Platform with Adjustable Height for variable package thickness. Adjusts through
a range of 0.625-in., apportioned 0.094-in. above and 0.531-in. below the
nominal elevation of 2.688-in. above the fixed platform surface. Assembly No.
8557 replaces No. 8273.
- Feature -81. The work platform is
adjustable vertically by a single thumb screw through a range of 5/8 in.,
and with planarity control, adjusts thru a range of 0.625 in., 0.09375
above and 0.53125 below nominal work elevation. Planarity control of
platform is by 3-point adjustment.
Note that Die Collets are not included but should be
ordered directly from Tool manufacturers.
Workholders also are not included, and are priced
separately. Quite a large number of previously designed special workholders,
both heated and unheated, are available for selection from the Workholders
Product List on our Website: Those with Status of Current can be
selected for delivery in the same time span as the machine, while those of
Status AvailableNotStocked must be ordered separately. Workholders for
new work pieces requiring custom design and fabrication will be quoted upon
receipt of drawings and samples: These must be ordered on separate purchase
orders.
K~Sine Model K~1200D Temperature Controller is
recommended and is priced separately with the work holders.
The microscope recommended for this series is Nikon
SMZ660 with the "Luxuray" LED No. 10265.01 illuminator. Neither
microscope nor illuminator are included. Die collets are not included.
Compressed air at 50 psi and shop vacuum are required
for operation. An air pressure regulating valve and an indicating pressure
gauge are provided.
For 200-240 VAC, an external step-down transformer is
required - must be secured by end-user as electrical codes vary from country to
country.
|